Publication

Advanced sensor signal feature extraction and pattern recognition for wire EDM process monitoring

Paul Xirouchakis, Roberto Pérez
2016
Conference Papers

Abstract

Wire electrical discharge machining (WEDM) is investigated in the perspective of zero-defect manufacturing with the scope to detect anomalous process conditions leading to typical defects generated during WEDM, i.e. the occurrence of lines and marks on the resulting workpiece surface. A multiple sensor monitoring system is employed to acquire high sampling rate sensorial data relative to signals of voltage and current in the gap between workpiece and wire electrode. An advanced signal processing methodology is implemented to extract and select the most relevant features useful to identify the undesired process conditions through a cognitive pattern recognition paradigm. (C) 2016 The Authors. Published by Elsevier B.V.

Official source

https://infoscience.epfl.ch/entities/publication/f86f3454-4dc9-4b7d-b28b-81afd8f4e9e2

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Paul Xirouchakis, Roberto Pérez
2016
Conference Papers

Abstract

Official source

https://infoscience.epfl.ch/entities/publication/f86f3454-4dc9-4b7d-b28b-81afd8f4e9e2

About this result

Related concepts (17)

Machining

Machining is a process in which a material (often metal) is cut to a desired final shape and size by a controlled material-removal process. The methods that have this common theme are collectively called subtractive manufacturing, which utilizes machine tools, in contrast to additive manufacturing (3D printing), which uses controlled addition of material. Machining is a part of the manufacture of many metal products, but it can also be used on other materials such as wood, plastic, ceramic, and composite material.

Speeds and feeds

The phrase speeds and feeds or feeds and speeds refers to two separate velocities in machine tool practice, cutting speed and feed rate. They are often considered as a pair because of their combined effect on the cutting process. Each, however, can also be considered and analyzed in its own right. Cutting speed (also called surface speed or simply speed) is the speed difference (relative velocity) between the cutting tool and the surface of the workpiece it is operating on.

Grinding (abrasive cutting)

Grinding is a type of abrasive machining process which uses a grinding wheel as cutting tool. A wide variety of machines are used for grinding, best classified as portable or stationary: Portable power tools such as angle grinders, die grinders and cut-off saws Stationary power tools such as bench grinders and cut-off saws Stationary hydro- or hand-powered sharpening stones Milling practice is a large and diverse area of manufacturing and toolmaking.

Related publications (14)

Optimisation of Current and Pulse Duration in Electric Discharge Drilling of D2 Steel Using Graphite Electrode

Electric discharge machining (EDM) is one of the viable techniques for machining of D2 steel, in which the material removal occurs by spark erosion. The poor selection of EDM parameters affect the machining quality and productivity. Considering this, the p ...

2018

Wire EDM Monitoring for Zero-Defect Manufacturing based on Advanced Sensor Signal Processing

Paul Xirouchakis, Roberto Pérez

In the framework of zero-defect manufacturing, an advanced sensor monitoring procedure aimed at detecting the process conditions leading to surface defects in Wire Electrical Discharge Machining (WEDM) is proposed. WEDM experimental tests were carried out ...

Elsevier Science Bv2015

Development of a system for part quality prediction and process parameters adjustment in wire electrical discharge machining

Olcay Akten

In the past decades, wire electric discharge machining (W-EDM) has undergone a number of techno-logical developments aimed at improving its process performance. Still the current practice of W-EDM is not defect-free and results in a number of surface relat ...

EPFL2015