Publication

Note on the Rate and Energy Efficiency Limits for Additive Manufacturing

Publications associées (26)

A hybrid Selective Laser Sintering based process for the additive manufacturing of architectured composites

Additive Manufacturing also commonly referred as 3D printing has been given a lot of interest lately. Market is growing exponentially and the aim for obtaining more complex and ready-to use parts is emerging. All the 3D printing processes consist in buildi ...

EPFL2023

Evaluation of a New Process for the Additive Manufacturing of Metal Antennas

German Augusto Ramirez Arroyave

This paper presents a new process for additively manufacturing purely metallic antennas based on Fused Deposition Modeling (FDM), with a proprietary filament developed using a hot extrusion method and composed by a mix of rounded shape copper powders with ...

2023

Third-harmonic generation monitoring of femtosecond-laser-induced in-volume functional modifications

Christian Enz, Yves Bellouard, Olivier Bernard, Assim Boukhayma, Andrea Kraxner

During the last two decades, ultrafast in-volume laser-based processing of transparent materials has emerged as a key 3D-printing method for manufacturing a variety of complex integrated photonic devices and micro-parts. Yet, identifying suitable laser pro ...

2023

A dynamic scheduling tool and a methodology for creating digital twin of manufacturing systems for achieving Zero Defect Manufacturing

Foivos Psarommatis Giannakopoulos

Nowadays manufacturing environment is highly volatile and rapidly changing as the need of products is increasing exponentially, due to the fact that Product Life Cycle is shortened and therefore more products are required to be manufactured or remanufactur ...

EPFL2021

Reusable support for additive manufacturing

Additive manufacturing (AM) processes such as material extrusion and vat photopolymerization all require supports to print parts with overhang features. These additional supports using the same or different materials are a waste of materials since they nee ...

2021

Bistable Puncturing Tool for Retinal Vein Cannulation

Simon Nessim Henein, Charles Baur, Yves Bellouard, Lisa Anaïs Jeanne Bonnefoy

An innovative surgical tool prototype dedicated to safe puncturing has been developed for the treatment of retinal vein occlusions (RVOs). The tool is manufactured monolithically by femtolaser printing in fused silica. It consists of a programmable bistabl ...

2020

Laser coating of a Zr-based metallic glass on an aluminum substrate

Stefano Mischler, Jamasp Jhabvala, Alejandro Roda Buch, Roland Logé, Navid Sohrabi

Cladding of a Zr-based metallic glass (MG) on an aluminum substrate was conducted using a layer-wise laser additive manufacturing (AM) method, leading to relative densities higher than 99%. The thickness of the cladding was about 300 μm. The effect of lase ...

2020

Flexure-based mecano-optical multi-degree-of-freedom transducers dedicated to medical force sensing instruments

Sebastian Krzysztof Fifanski

This thesis develops novel multi-degrees-of-freedom flexure-based force sensors by exploiting white light interferometry. Fabry-Pérot interferometry measurement has nanometric accuracy which yields sub milli-Newton force sensing accuracy. Such force sensin ...

EPFL2020

Operando X-ray diffraction during laser 3D printing: from machine design to experiments and computer simulations

Samy Hocine

The importance of additive manufacturing, also known as 3D printing, has grown exponentially in the recent years thanks to its high flexibility to manufacture intricate parts. This process can be divided into many different sub-categories, depending on the ...

EPFL2020

Implementation of Functional Microfluidic Dispensing Tools Enabling Enhanced Control in Extrusion Bioprinting

Ludovic Serex

Inspired from additive manufacturing's success, the structuring of biocompatible materials through bioprinting has become a growing field of research in the past fifteen years. It opened the door to a plethora of applications ranging from the fabrication o ...

EPFL2019

Fully Fdm 3D Printed Flexible Capacitive And Resistive Transducers

Danick Briand, Xavier Aeby, Ryan Mitchell van Dommelen

This work shows the feasibility of fully Fused-Deposition-Modeling (FDM) printed capacitive and resistive transducers, processed in a single tool. It enables their cost-effective processing and provides a simple approach for sensors manufacturing in 3D pri ...

IEEE2019

Additive Fabrication of Silicon Pillars on Monocrystalline Silicon by Direct Laser Melting

Marie Camille Laëtitia Le Dantec

Additive Manufacturing (AM) is an emerging part production technology that offers many ad-vantages such as high degree of customization, material savings and design of 3D highly complex structures. However, AM is a complex multiphysics process. Therefore, ...

EPFL2018

The role of nanocrystalline binder metallic coating into WC after additive manufacturing

Eric Boillat, Jamasp Jhabvala

Tungsten carbide with microsized particle powders are commonly used embedded in a tough binder metal. The application of these composites is not limited to cutting tools, WC based material has been increasingly used in gaskets and other mechanical parts wi ...

Elsevier2018

Modular and reconfigurable desktop microfactory for high precision manufacturing

Zhenishbek Zhakypov

Sub-millimeter scale devices are developing rapidly taking smaller, smarter, and more precise forms. This is achieved thanks to advancements in micro-manufacturing tools and techniques. For micro-production, a miniaturization of the machinery is a prominen ...

Springer London Ltd2017

3D monolithic dielectrophoretic actuators and resonators written by femtosecond laser

Tao Yang

The last few decades have witnessed exciting advances in micro-opto-electro-mechanical systems (MOEMS) including revolutionary development of fabrication processes and an ever increasing expansion of their domain of applications. In parallel, femtosecond l ...

EPFL2017

Computational Methods for Fabrication-aware Modeling, Rationalization and Assembly of Architectural Structures

Mario Moacir Deuss

Architectural structures such as buildings, towers, bridges and roofs are of fundamental importance in urban environments. Their design, planing, construction and maintenance carry numerous challenges in engineering due to the complex interplay of material ...

EPFL2015

Study and Modelling of the Melt Pool Dynamics during Selective Laser Sintering and Melting

Tatiana Polivnikova

Selective laser sintering (SLS) and Selective Laser Melting (SLM) are parent layer manufacturing processes that allow generating complex 3D parts by consolidating layers of powder material on top of each other. Consolidation is obtained by processing the s ...

EPFL2015

Fabrication-Aware Design with Performative Criteria

Yuliy Gennadievich Schwartzburg

Artists and architects often need to handle multiple constraints during design of physical constructions. We define a performative constraint as any constraint on design that is tied to the performance of the model--either during fabrication, construction, ...

EPFL2015

Developing energy estimation model based on Sustainability KPI of machine tools

Ian Anthony Stroud, Jumyung Um

Since eco-efficiency of manufacturing resource has been emphasized, various sensors to measure energy consumption have been developed and machine tool builders also provide data of energy consumption of their own products. Due to the variety and complexity ...

Elsevier Science Bv2015

Modeling and Simulation of Energy Efficient Milling Process Plans for Prismatic Parts

Nenad Nesic

The milling process has been continuously optimized from many aspects: forces, velocities, stability, quality. Numerous papers have been published that report results in the domain of toolpath optimization with criteria such as raising the quality of the m ...

EPFL2012