Publications related to Casting

Renewable energy integration and waste heat valorization in aluminum remelting for co-producing kerosene and methanol

François Maréchal, Daniel Alexander Florez Orrego, Meire Ellen Gorete Ribeiro Domingos, Réginald Germanier

The aluminium sector relies on natural gas for the conversion of recycled scrap into new feedstock, which results in substantial atmospheric emissions. Hydric resources are also impacted, as they serve as heat sinks for the waste heat generated during the ...

Associazione Italiana Di Ingegneria Chimica2024

A systemic study for enhanced waste heat recovery and renewable energy integration towards decarbonizing the aluminium industry

François Maréchal, Daniel Alexander Florez Orrego, Réginald Germanier

The aluminium remelting industry relies on natural gas to transform recycled aluminium into aluminium feedstock, entailing significant atmospheric emissions. Hydric resources are also affected as they are used as sinks of waste heat from the casting proces ...

2023

A multi-material robotic finger with integrated proprioceptive and tactile capabilities produced with a circular process

Josephine Anna Eleanor Hughes, Kai Christian Junge, Antonia Georgopoulou Papadonikolaki

When developing or designing biomimetic robotic fingers with rigid and soft components and integrated sensors, fabrication is often a bottle-neck when assembling and casting processing techniques are used. This study introduces a thermoplastic multi-materi ...

IEEE2023

Photocured Nanocellulose Composites: Recent Advances

Yves Leterrier, Aigoul Schreier, Mohammed Arif Poothanari, Julien Bras

This perspective gives an overview of recent progress in thefield of photocured polymer composites based on variousforms of nanocelluloses, with a focus on cellulose nanofibrils. The manufacturing processes and performances of these nanocellulosecomposites ...

AMER CHEMICAL SOC2022

Ultra-Compact Ka-band Metamaterial Waveguide Filters, Fabricated by Lost-Wax Casting

Romain Christophe Rémy Fleury, Maliheh Khatibi Moghaddam

This paper proposes a novel technique for the design of miniaturized Ka-band filters based on locally resonant metamaterials (LRMs), which are fabricated monolithically using lost wax casting. We implement ultra-small metamaterial filters by exploiting a n ...

IEEE2021

A Contribution to the Design of Textile Reinforced Concrete Structures

Patrick Lorenzo Valeri

The reduction of green-house gas emissions is one of the global challenges that our society is facing and the production of cement plays a major role because concrete is the most used material worldwide. For every 1000 kg of cement produced, 900 kg of CO2, ...

EPFL2020

Periodic cellular aluminum structures for space applications : from casting to additive manufacturing

Florian Thibaut Gallien

Mass is one of the crucial parameters for hardware that has to be placed in Earth orbit. Due to its harsh environment, a material with highest specific properties is desired to achieve space missions. The rise and development of new technologies, such as a ...

EPFL2018

Thermal Activation, Intermittency and Size Effects in the Plastic Deformation of Cast Aluminium Microwires

Suzanne Godelieve Alphonsine Verheyden

The microcasting process is a scaled-down investment casting process in which molten metal is pressure-infiltrated and directionally solidified in water-soluble moulds. It was previously developed to produce metallic microwires with a diameter (D) between ...

EPFL2018

Effect of fiber orientation on the in-plane tensile response of UHPFRC reinforcement layers

Eugen Brühwiler, Emmanuel Denarié, Maléna Bastien Masse

The application on existing Reinforced Concrete (RC) slabs of cast-on site Ultra-High Performance Fiber Reinforced cement-based Composite UHPFRC) layers is a very efficient reinforcement technique, currently spreading. For the design of these tensile reinf ...

Elsevier2016

Controlling Mesopore Size and Processability of Transparent Enzyme-Loaded Silica Films for Biosensing Applications

Heinrich Hofmann, Bernard Wenger, Oswaldo Javier Pérez Anguiano, Raphaël Pugin, Emmanuel Scolan

Silica-based nanoporous thin films including large mesopores are relevant as enzyme supports for applications in biosensing. The diffusion and immobilization of large biomolecules such as enzymes in such porous films require the presence of large mesopores ...

Amer Chemical Soc2015

Structural Behavior of R-UHPFRC - RC Composite Slabs

Maléna Bastien Masse

The application on existing Reinforced Concrete (RC) slabs of cast-on-site Ultra-High Performance Fiber Reinforced cement-based Composite (UHPFRC) layers is an efficient reinforcement technique, currently spreading. The thin layer of UHPFRC, with or withou ...

EPFL2015

Measurement of Mechanical Coherency Temperature and Solid Volume Fraction in Al-Zn Alloys Using In Situ X-ray Diffraction During Casting

Jean-Marie Drezet, Güven Kurtuldu, Bastien Gilbert Pierre Mireux

During solidification of metallic alloys, coalescence leads to the formation of solid bridges between grains or grain clusters when both solid and liquid phases are percolated. As such, it represents a key transition with respect to the mechanical behavior ...

Springer Verlag2015

In situ X-ray Diffraction during Casting: Study of Hot Tearing in Al-Zn alloys

Jean-Marie Drezet, Güven Kurtuldu, Bastien Gilbert Pierre Mireux

During solidification of metallic alloys, coalescence corresponds to the formation of solid bridges between grains when both solid and liquid phases are percolated. As such, it represents a key transition with respect to the mechanical behaviour of solidif ...

Trans Tech Publications Switzerland2015

In situ Neutron Diffraction during Casting: Determination of Rigidity Point in Grain Refined Al-Cu Alloys

Jean-Marie Drezet, Bastien Gilbert Pierre Mireux

The rigidity temperature of a solidifying alloy is the temperature at which the solid plus liquid phases are sufficiently coalesced to transmit long range tensile strains and stresses. It determines the point at which thermally induced deformations start t ...

Mdpi Ag2014

Heterogeneous material micro-transfer by ink-jet print assisted mould filling

Jürgen Brugger, Grégoire Maxime Smolik, Victor Javier Cadarso Busto, Loïc Jacot-Descombes, Vaida Auzelyte

A novel combination of ink-jet printing (IJP) and micro-transfer moulding (μ-TM) for high-resolution, heterogeneous material microstructuring is demonstrated. First, IJP is used to accurately fill the micro-cavities in an elastomeric mould, thus avoiding t ...

Elsevier2012

Al2O3 particle rounding in molten copper and Cu8wt%Al

Andreas Mortensen

We investigate processing-microstructure relationships in the production of Al2O3 particle reinforced copper composites by solidification processing. We show that during production of the composites by gas-pressure infiltration of packed Al2O3 particle pre ...

Springer US2012

Influence of SiC reinforcement particles on the tribocorrosion behaviour of Al-SiCp FGMs in 0.05M NaCl solution

Stefano Mischler

The main aim of this work was to study and understand the influence of SiC particles on the corrosion and tribocorrosion of Al-matrix composite materials. For that, Al-SiCp functionally graded composites were produced by centrifugal casting and different S ...

2011

As-Cast Residual Stresses in an Aluminum Alloy AA6063 Billet: Neutron Diffraction Measurements and Finite Element Modeling

Jean-Marie Drezet, André Phillion

The presence of thermally induced residual stresses, created during the industrial direct chill (DC) casting process of aluminum alloys, can cause both significant safety concerns and the formation of defects during downstream processing. Although numerica ...

2010

Porosity in Aluminum Alloys : Visualization, Characterization, and Modeling

Milan Felberbaum

Porosity is one of the major defects in castings because it reduces the mechanical properties of a cast piece [1]. Porosity formation results from the effect of two concomitant mechanisms, namely solidification shrinkage and segregation/precipitation of ga ...

EPFL2010

Assessment of semi-impregnated fabrics in honeycomb sandwich structures

Véronique Michaud

Semi-impregnated fabrics, or semipregs, are fabrics alternating dry and resin impregnated areas along the fibre bed surface. Due to their increased initial through thickness permeability to gas flow, these could constitute an alternative to prepreg in the ...

2010