Publications related to Molding (process)

Process-Induced Structures of Injection-Molded High-Density Polyethylene-Combining X-ray Scattering and Finite Element Modeling

The success of plastics heavily relies on fast melt processing methods used for large-scale industrial manufacturing, including injection molding. The hierarchical structure of the solid polymer depends on material selection combined with processing condit ...

Amer Chemical Soc2024

Scanning Small-Angle X-ray Scattering of Injection-Molded Polymers: Anisotropic Structure and Mechanical Properties of Low-Density Polyethylene

Marianne Liebi, Manuel Guizar Sicairos

Injection molding is known to create a layered anisotropicmorphologyacross the sample thickness due to varying shear and cooling ratesduring the manufacturing process. In this study, scanning small-angleX-ray scattering was used to visualize and quantify t ...

AMER CHEMICAL SOC2023

A hybrid Selective Laser Sintering based process for the additive manufacturing of architectured composites

Erwan Philippe Guenier

Additive Manufacturing also commonly referred as 3D printing has been given a lot of interest lately. Market is growing exponentially and the aim for obtaining more complex and ready-to use parts is emerging. All the 3D printing processes consist in buildi ...

EPFL2023

Multiscale microshaping of functionally graded polymer-derived SiCN ceramics

Lorenz Hagelüken

Polymer-derived ceramics (PDCs) exhibit excellent properties and are compatible with many shaping techniques due to the liquid character of the preceramic polymers (PCPs). Furthermore, their properties are adjustable by modifying the precursor composition ...

EPFL2022

Sustainable polyesters via direct functionalization of lignocellulosic sugars

François Maréchal, Harm-Anton Klok, Véronique Michaud, Jeremy Luterbacher, Yves Leterrier, Maxime Alexandre Clément Hedou, Adrien Julien Demongeot, Graham Reid Dick, Christèle Rayroud, Thibault Rambert

The development of sustainable plastics from abundant renewable feedstocks has been limited by the complexity and efficiency of their production, as well as their lack of competitive material properties. Here we demonstrate the direct transformation of the ...

2022

Novel tooling for direct melt impregnation of textile with variotherm injection moulding: Methodology and proof of concept

Véronique Michaud, Vincent Werlen, Christian Rytka

Thermoplastic compression resin transfer moulding coupled with injection moulding is an appealing process for the production of thermoplastic composites. However, its implementation at an industrial scale remains challenging as variotherm injection mouldin ...

SAGE PUBLICATIONS LTD2022

Resin Transfer molding of High-Fluidity Polyamide-6 with modified Glass-Fabric preforms

Véronique Michaud, Damiano Salvatori, Baris Çaglar, Robin Samuel Trigueira, Colin Gomez

In Resin Transfer Molding (RTM), resin precursors of thermoset or, more recently, thermoplastic polymers are generally employed, raising issues related to the chemical reaction taking place during and after part processing. In this study, already polymeriz ...

2021

Composition and method for the preparation of sheets, films, fibers, and molded parts

Holger Frauenrath, Daniel Görl, Oguzhan Oguz

The invention describes a composition containing a) a functionalized polymer (10) that comprises at least one polyester segment (13) and at least one, in particular at least two, polymer aggregating segment (11, 12) capable of forming non-covalent bonds ba ...

2020

New perspectives for design of lightweight structures by using textile reinforced concrete

Aurelio Muttoni, Miguel Fernández Ruiz, Patrick Lorenzo Valeri

Nowadays, reinforced concrete (RC) is one of the most widely spread construction materials: allowing to build robust and durable structures. Traditionally, due to cover requirements of the reinforcement and to casting and vibration needs, it has yet been a ...

2019

3D spacers enhance flow kinetics in resin transfer molding with woven fabrics

Véronique Michaud, Baris Çaglar, Damiano Salvatori

Impregnation time in Resin Transfer Molding (RTM) is directly proportional to resin viscosity and inversely proportional to fabric permeability, limiting the use of high-viscosity resins with conventional reinforcements. In this study, we show how to reduc ...

2019

Strategies for faster impregnation in melt thermoplastic resin transfer molding process

Damiano Salvatori

Continuous fiber thermoplastic composites are potential substitutes of steel in structural automotive components, since they combine fiber strength and rigidity with ductility, potential recyclability and low density of the thermoplastic (TP) matrix. Resin ...

EPFL2018

Polyamide material

John Christopher Plummer, Holger Frauenrath, Nicolas Candau, Sylvain Cyril Claude Galland

The invention relates to a polyamide material containing a polyamide as the matrix polyamide and fibrillar polyamide particles, wherein at least 10 vol.% of the fibrillar polyamide particles, based on the total volume of the fibrillar polyamide particles, ...

2018

Hybrid Processing of Thermoplastic Based Multimaterials

Rajasundar Chandran

There is a growing interest in exploring novel material combinations and processing technology to manufacture complex 3D shaped polymer and composite structures. In the field of prosthetics and orthotics, this need is significant with additional challenges ...

EPFL2017

Soft Pneumatic Gelatin Actuator for Edible Robotics

Dario Floreano, Jamie Paik, Yegor Piskarev, Jun Shintake, Harshal Arun Sonar

We present a fully edible pneumatic actuator based on gelatin-glycerol material. The actuator is monolithic, fabricated via a molding process, and measures 90 mm in length, 20 mm in width, and 17 mm in thickness. Thanks to the material mechanical character ...

2017

On the Limits of Precision Glass Molding for Diffractive Optical Elements

Karin Prater

Diffractive optical elements (DOEs) consist of surface reliefs with dimensions in the micrometer range and nanometer precision. Two technologies dominate: Elements replicated in plastic and directly microfabricated elements in fused silica. Plastic DOEs ar ...

EPFL2017

Precision glass molding of high-resolution diffractive optical elements

Hans Peter Herzig, Toralf Scharf, Karin Prater

The demand of high resolution diffractive optical elements (DOE) is growing. Smaller critical dimensions allow higher deflection angles and can fulfill more demanding requirements, which can only be met by using electron-beam lithography. Replication techn ...

Spie-Int Soc Optical Engineering2016

Fabrication of slender elastic shells by the coating of curved surfaces

François Gallaire, Pedro Miguel Nunes Pereira de Almeida Reis, Gioele Mariano Nicolò Balestra, Pierre-Thomas Paul Brun

Various manufacturing techniques exist to produce double-curvature shells, including injection, rotational and blow molding, as well as dip coating. However, these industrial processes are typically geared for mass production and are not directly applicabl ...

Nature Publishing Group2016

Multilevel Micro-Structuring of Glassy Carbon Molds for Precision Glass Molding

Hans Peter Herzig, Toralf Scharf, Karin Prater

Replication techniques for diffractive optical elements (DOEs) in soft materials such as plastic injection molding are state of the art. For precision glass molding in glasses with high transition temperatures, molds with extreme thermal resistivity, low c ...

Spie-Int Soc Optical Engineering2015

Dynamic mechanical properties of epoxy/flax fibre composites

Pierre-Etienne Bourban, Fabien Duc

The mechanical and damping properties were measured for unidirectional, 0/90 and twill 2/2 flax fibre (FF) composites containing 40 vol% of fibres in an epoxy matrix. All composites were processed by resin transfer moulding. The influence of the impregnati ...

Sage Publications Ltd2014

Surface micro-structuring of glassy carbon for precision glass molding of diffractive optical elements

Hans Peter Herzig, Toralf Scharf, Karin Prater

Glassy carbon is used nowadays for a variety of applications because of its mechanical strength, thermal stability and non-sticking adhesion properties. This makes it also a suitable candidate as mold material for precision compression molding of low and h ...

Spie-Int Soc Optical Engineering2014